Recent content by zzdiesel

  1. Z

    auto tranny

    So, I have removed the tranny. Then made a puller to get the torque convertor off. Any tips on how to remove the pump unit. Is it just remove all the torks bolts on the flange area and pull? I do have a spare transmission from my manual conversion for parts.
  2. Z

    Where is anti shudder valve on 2005 BHW 5.5

    Have you checked the cam?
  3. Z

    Ignition Key suddenly wont turn all the way to start or turn on accessories.

    I had a key in my 05 Passat that sometimes would not come out. I squirted some lube in and it has been good for several years.
  4. Z

    Bhw Low power and poor fuel economy

    Have you ever set the injectors?
  5. Z

    Manual swap

    Check out Cascade German. I believe they sell a manual tranny with quite a few of the required parts.
  6. Z

    The old no start problem

    On return the second try it fired right up. No stumbling instantly running perfect. I was worried that I had screwed up somehow.
  7. Z

    The old no start problem

    Cheat? I probably did the 15 seconds on, a minute or two off at least a dozen times.
  8. Z

    The old no start problem

    I never had one of these before. I was chacing a coolant leak which I expected was on the rear of the engine. I changed the coolant manifold and the oil soaked vent line. It turned out to be the egr . Since the car had over 300000 miles and it would make the odd hiccup while driving I also...
  9. Z

    Average time to swap a manual in a B5 tdi

    I see no problem with dropping the sub frame. Done it several times and never an alighment problem. But I do have a lift.
  10. Z

    suggestions for basic/inexpensive clutch replacement

    The bearing must be running all the time. Even then it should not fail in a few days.
  11. Z

    Average time to swap a manual in a B5 tdi

    I pulled engine and the transmission ti do the work on a bench. It was a good time to do all the rear engine work suchas the coolant manifold. I also did the BS delete and a new cam at the same time. I bought a car with a bad tranny.
  12. Z

    Average time to swap a manual in a B5 tdi

    The automatic brake pedal is just the manual one with a plate welded to it. Instead of trying to switch pedals, somewhat difficult, I juct cut off the plate.
  13. Z

    2.5 Volts at glow plugs?

    Car started here at minus ten F. Not easily, 5 volt plugs. Over 300K on cthe car. BHW
  14. Z

    suggestions for basic/inexpensive clutch replacement

    Ok, my bad theory then. How are others finding the job of changing that synchro? I had to take the imput shaft to a machine shop to get the end gear pressed off.
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